
Woven patch
Holds small text and fine detail that direct stitching would close up.

The trucker cap everybody already knows. Structured six-panel, mesh back, snapback closure, and the shape that has been the default for a decade.
We embroider it, patch it, and tell you honestly which one your logo actually wants.
The 112 has become a default for the same reason the Bella 3001 has. It fits almost everybody, it looks right on almost everybody, and nobody has ever been disappointed to receive one.
Structured front panels mean your logo sits on a flat, firm surface rather than collapsing into a soft crown, which matters more for embroidery than people realise. A soft unstructured cap fights the needle. This one does not.
The mesh back keeps it wearable in heat, and the snapback means you order one size instead of forecasting head sizes across a roster. For a crew, a team or a giveaway that last point saves a genuine headache.
Loaded with the Richardson 112 already selected. Add your logo, place it on the front panel, and see the price at your quantity.
The Flexfit 6277 and YP Classics 6006 are in there too if you want a fitted or flat-bill shape instead.
A cap front gives you roughly two and a quarter inches of vertical space and about four and a half across. That is a small canvas, and the machine cannot make a stitch smaller than a stitch.
Bold shapes, thick strokes and simple marks come out beautifully. Fine serif text, hairline rules, gradients and anything under about a quarter inch tall will fill in and turn to mush.
This is the single most common conversation we have about hats, and it is always easier to have before the order than after. If your logo has a lot going on, that is not a problem. It just means a patch instead of direct stitching.
Direct embroidery stitches your logo straight into the cap panel. It is the classic look, it lasts forever, and on the right artwork it is unbeatable.
A patch is made separately, either woven, embroidered or leather, and then sewn onto the front. It holds detail that direct stitching cannot, gives you a clean border, and reads as a deliberate design choice rather than a compromise.
Neither is better. They are different looks with different strengths, and the honest answer usually falls out of your artwork rather than your preference. Send us the logo and we will tell you which way it wants to go.

Holds small text and fine detail that direct stitching would close up.

Stitched into the panel. Nothing to peel, nothing to crack, ever.

The kind of mark that was made for a needle. Thick strokes, few colours.
Embroidery carries a one-time digitizing charge of about fifty dollars to turn your logo into a stitch file. Ordering one hat means you pay all of it on one hat. Ordering a dozen spreads it to about four dollars each, which is why a single embroidered cap is rarely a sensible purchase and a dozen almost always is.
Here is the whole curve, digitizing included, so you can see exactly why we keep pointing at a dozen.
After about four dozen the line flattens hard. Between one and twelve it falls off a cliff.
Richardson 112 with one embroidered front logo at around six thousand stitches, digitizing included, as quoted by the studio today. The single-hat number is what a fifty dollar setup looks like divided by one.
We will tell you honestly whether it wants embroidery or a patch, before you order anything.
Because your logo has to be digitized first, which means a person converts the artwork into a stitch path telling the machine every needle movement. That is a one-time charge of about fifty dollars and it does not care whether you order one hat or two hundred. On one hat it is the whole cost. On a dozen it is four dollars each.
About a quarter inch tall, and that is pushing it. A stitch has a minimum size, so letters below that fill in and become unreadable. If your logo has small text in it, a woven or leather patch will hold it where direct stitching will not.
Embroider it when the artwork is bold, has few colours and no tiny detail. Choose a patch when the logo has fine text, many colours, or a shape that needs a clean defined edge. Patches also give you a border, which reads as more deliberate on a cap.
A structured six-panel mid-profile trucker cap with a solid front and mesh back, an adjustable snapback and a slightly curved visor. It is the most requested blank cap in the country and it is what most people picture when they think trucker hat.
Practically speaking up to about eight or nine thread colours, and colour count barely affects the price. Stitch count is what drives embroidery cost, not how many colours you use.
Yes. We stock the Flexfit 6277 for a fitted feel with no snap, and the YP Classics 6006 for a flat-bill five-panel streetwear shape. All three are in the studio.
Custom screen printing, embroidery, DTF and DTG. We source blanks from suppliers across the country and ship nationwide.
Build it yourself in the studio and check out when it looks right.
Open the design studioAdd your logo, see it on the cap, get a real price at your quantity.